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Shijiazhuang Faith Machinery designs stainless steel tube mills for producing corrosion-resistant tubing used in food processing, chemical plants, and architectural structures. Our mills process 200/300/400-series stainless steel with thickness capabilities of 0.25–10mm and diameters ranging from 5mm to 219mm.
Core Technology: High-Frequency Induction Welding
The welding system operates at 200–450 kHz, generating localized heat through electromagnetic induction. This achieves full-penetration welds without filler material, maintaining chromium oxide layers for corrosion resistance. Key parameters include:
Electrode force: 3–6 kN (pneumatic-controlled)
Weld seam normalization: 650–750°C inline annealing
Precision Forming Process
Our 12-stage forming section features:
Progressive roll forming with carbide-coated rolls (HRC 62–65 hardness)
Servo-driven edge guidance system (±0.1mm alignment tolerance)
Turk’s head straightener reducing ovality to <0.5% of nominal diameter
Integrated Quality Assurance
Real-time monitoring: Laser micrometers measure wall thickness every 0.5 seconds
Non-destructive testing: Eddy current detection for surface cracks >0.2mm; ultrasonic testing for internal flaws
Hydrostatic testing: 1.5x working pressure (up to 30 MPa)
Maintenance Protocol
Daily: Weld scraper inspection
Weekly: Roller bearing lubrication (ISO VG 68 grease)
Quarterly: Forming roll alignment calibration (tolerance: ±0.05mm)