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Step 1: Steel Coil Feeding
Steel coils are unwound and fed into the mill line.
The coil is straightened and flattened.
Ensures uniform feeding for continuous production.
Step 2: Forming the Pipe
The steel strip passes through forming rollers.
Gradually forms a round tube shape.
The uniform shape is essential for structural strength.
Step 3: High-Frequency Welding
The pipe edges are heated by HFW technology.
The molten edges are fused together.
Creates a strong and seamless weld.
Step 4: Sizing and Straightening
The welded pipe is passed through sizing rollers.
Ensures consistent diameter and wall thickness.
The pipe is straightened for uniformity.
Step 5: Cooling and Finishing
The pipes are cooled with water sprays.
Removes residual heat from welding.
Prevents distortion or deformation.
Step 6: Cutting and Beveling
Pipes are cut to the required length.
Beveling machines create smooth ends.
Improves safety and ease of installation.
Step 7: Galvanizing (Optional)
Pipes are coated with zinc to prevent rusting.
Hot-dip galvanizing ensures long-term corrosion resistance.
Enhances durability in outdoor environments.
Feature | Specification |
Material | Carbon steel, mild steel (Q195, Q235, Q345) |
Pipe Diameter Range | 21.3mm – 114.3mm (0.84" – 4.5") |
Wall Thickness | 1.8mm – 4.5mm |
Pipe Length | 3m – 12m (customizable) |
Welding Method | High-frequency induction (HFW) |
Production Speed | 30 – 120 m/min |
Line Power | 150 – 800 kW |
Surface Treatment | Galvanized, painted, or black steel |
Production Capacity | 15,000 – 50,000 tons annually |
Tip: The mill's capacity and configuration can be customized to meet specific production requirements.